What are the 3 materials used to make rail pads

Sep 26, 2025

A rail pad, also called rail rubber plate, is designed between the rail tie plate and foot of the rail, made by an elastic polyurethane mat, which is interposed between steel rails and tie sleepers to protect the sleeper top from wearing and impacting. Its defined stiffness is used to increase the elasticity of the superstructure of the ballast and reduce shock and vibration in the rail system. With such upgraded load distribution, it will lead to greater passenger comfort and less wearing onto the superstructure.

 

rail clip

 

3 Materials used to make rail pads

 

rail fastening

 

EVA: Polyethylene 80%, Vinyl Acetate 20%.

 

Technical Parameter Unit Technical Requirement Value
Density g/cm3 0.95-0.98 0.95
Tensile Strength Mpa ≥15 16
Elongation % >500 550
Melting Point 170-190 170
Insulation Resistance Ω ≥1×1010 5.0 ×1010
Hardness A ≥90 92(A)

 

HDPE

 

Technical Parameter Unit Technical Requirement Value
Density g/cm3 0.95-0.98 0.95
Tensile Strength Mpa ≥19 19
Elongation % >80 150
Melting Point 170-190 190
Insulation Resistance Ω ≥1×1010 3.5 ×1010
Hardness A ≥98 98(A)

 

Rubber

 

Technical Parameter Unit Value
Stiffness KN 90-130
Hardness Shore A 72-80 degree
Electronic Resistance Ω ≥ 106
Tensile Strength before Aging Mpa ≥12.5
Elongation before Aging % ≥250

 

For more information – Get in touch now!

 

Our EVA/HDPE/rubber rail pads are with high elasticity, applying to types for rails such as rail UIC54, UIC60, BS80lbs,BS100lbs, and sizes as ordered. The pads can be customized with or without grooves, in various possible designs, depending on customers' requirements.

 

Send your special customization requirements to GNEE.