E2009 Rail Clip for Railway Fastening System

The E2009 rail clip is a crucial component of the Pandrol e-Clip rail fastening system, known for providing durable, elastic clamping with excellent creep and twisting resistance. It is made from high-strength spring steel and is used globally to secure rail tracks to sleepers.

 

E2009 Railway Elastc Clip Specifications:

 

 

Components of railway fastener system：

 

 

The structure of E-clip Fastening System is very simple, the component includes E-clip, Shoulder, rail pad and insulator.

 

Item	E-clip	Shoulder	Rail pad	Insulator
Quantity	2	2	1	2
Material	60Si2MnA, 60Si2CrA	QT500-7, QT450-10	HDPE, rubber or EVA	Reinforced Nylon 66 (PA66)

 

Difference between E2009 Rail Clip and E2055 Rail Spring Clip：

 

The E2009 and E2055 are both types of E-type elastic rail clips, made from spring steel for securing rails to sleepers, but the main differences lie in their specific dimensions (like wire diameter/cross-section) and intended applications, with the E2055 often designed for heavier-duty use and higher loads, while the E2009 is a common, robust standard clip, both providing essential elastic fastening for track stability.

 

Key Differences (General Trends):

 

• E2009: A standard, strong elastic clip, often with a 20mm wire diameter (Ø 20mm) and designed for high performance, used widely in various regions like Brazil and America.

 

• E2055: Also uses a 20mm diameter but is often specified for heavier-haul applications and higher stress conditions, indicating a more robust design or higher clamping force.

 

Model	Diameter	Material	Under Pressure	HRC	Weight
E1609	Ø 16mm	60Si2MnA	≥950kg	44-48	0.43kg/pc
E1809	Ø 20mm	60Si2MnA	≥950kg	44-48	0.61kg/pc
E1813	Ø 18mm	60Si2MnA	≥950kg	44-48	0.62kg/pc
E2001	Ø 20mm	60Si2MnA	≥950kg	44-48	0.80kg/pc
E2009	Ø 20mm	60Si2MnA	≥950kg	44-48	0.80kg/pc
E2039	Ø 20mm	60Si2MnA	≥950kg	44-48	0.80kg/pc
E2007	Ø 20mm	60Si2MnA	≥950kg	44-48	0.80kg/pc
E2055	Ø 20mm	60Si2MnA	≥950kg	44-48	0.80kg/pc
E2056	Ø 20mm	60Si2MnA	≥950kg	44-48	0.80kg/pc
E2063	Ø 20mm	60Si2MnA	≥950kg	44-48	0.80kg/pc

 

Rail Clip Production Process:

 

Based on the process production, elastic rail clip manufacture process can be summarized as eight links: raw material- shearing- heating- forming- hardening- tempering- inspection- packing.

 

 

Types of Rail Tension Clip:

 

As a part of railway fastening system, rail clip is designed for resulting in the role of buckle pressure on the track by bending and twisting. Elastic rail clip is a reliable connection between steel rails. Main rail clip function is as possible as ensure integrity of railway track. In summary, elastic rail clips are used to prevent vertical and horizontal movement of steel rail relative to the railway sleeper. And then, rail clip ensure the normal gauge, so as to ensure the safety of rail vehicles.

 

According to different standards and applications, Rail clips can be divided into various types. The common elastic railway clip types include SKL clip, Deenik clip, Nabla clip and etc.

 

 

Model	Diameter	Weight	Material
Type III	Ø18	0.80kg/pc	60Si2MnA
PR85 Rail Clip	Ø13	0.25kg/pc	60Si2MnA
PR309A	Ø19	0.85kg/pc	60Si2MnA
PR401	Ø20	0.97kg/pc	60Si2MnA
PR415	Ø20	0.95kg/pc	60Si2MnA
PR601A	Ø20	1.03kg/pc	38Si7
SKL 1	Ø13	0.48kg/pc	60Si2CrA
SKL 3	Ø13	0.48kg/pc	60Si2CrA
SKL 12	Ø13	0.53kg/pc	38Si7
SKL 14	Ø13	0.53kg/pc	60Si2MnA
Special Rail Clip	Ø13	0.48kg/pc	60Si2MnA
Russia Rail Clip	Ø18	0.58kg/pc	60Si2MnA
Deenik Clip	Ø25	0.49-0.68kg/pc	60Si2MnA
Single Anti-	Ø20	0.25kg/pc	60Si2MnA
Theft

 

GNEE RAIL as the largest rail clip and clamp production base in China, which has been qualified to tender medium and large scaled railway projects. In addition, GNEE RAIL is approved elastic rail clip manufacturer by China's Railway Ministry and has been ISO9001-2008 certified. Our rail clip product is ideal for rail track assembly for advantages of easy fitment while track laying; economical maintenance; long durability and lifespan; fast replacement.

 

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