What is the function of the rails?

Jan 22, 2026

A steel rail is a long, rolled steel component that forms a smooth, continuous surface for wheels while transferring vertical, lateral, and dynamic forces to the sleepers and track foundation. Its cross-sectional shape and metallurgical properties are engineered to resist wear, fatigue, and deformation, providing stability, guidance, and long-term reliability in railway, industrial, and crane track systems.

 

What is the function of the rails?
 

Rails are the members of the track laid in two parallel lines to provide an unchanging, continuous, and level surface for the movement of trains. To be able to withstand stresses, they are made of high-carbon steel.

 

The main functions of rails in a railway track are as under:

 

steel rail

 

  • Rails provide a continuous and level surface for the movement of the trains with minimum friction with steel wheels of the rolling stock.

 

  • Rails provide strength, durability and lateral guidance to the track.

 

  • Rails transmit the axle load to sleepers, which transfer the same load to the underlying ballast and formation.

 

  • Rails bear the stresses developed due to heavy vertical loads, breaking forces and temperature variance.

 

Types of Rails

 

The first rails used were double headed (DH) and made of an I or dumb-bell section. The idea was that once the head wore out during service, the rail could be inverted and reused. Experience, however, showed that while in service the bottom table of the rail was dented to such an extent because of long and continuous contact with the chairs that it was not possible to reuse it.

 

heavy rail

 

This led to the development of the bull headed (BH) rail, which had an almost similar shape but with more metal in the head to better withstand wear and tear . This rail section had the major drawback that chairs were required for fixing it to the sleepers.

 

light rail

 

A flat-footed rail, also called a vignole rail , with an inverted T-type cross section of inverted T- type was, therefore, developed, which could be fixed directly to the sleepers with the help of spikes. Another advantage of the flat-footed rail is that it is a more economical design, giving greater strength and lateral stability to the track as compared to a BH rail for a given cross-sectional area.

 

crane rail

 

As a professional rail fastener supplier, GNEE RAIL can provide different standard steel rail such as GB,American, BS, UIC, DIN, JIS, Australian and South Africa which used in railway lines, cranes and coal mining.

 

Chinese Standard steel Rail

 

Classification Height(mm) Head (mm) Bottom (mm) Thick(mm) Weight (kg/m)
Light Rail 8 KG/M 65 25 54 7 8.42
9 KG/M 63.5 32.1 63.5 5.9 8.94
12 KG/M 69.85 38.1 69.85 7.54 12.2
15 KG/M 79.37 42.86 79.37 8.33 15.2
18 KG/M 80 40 80 10 18.06
22 KG/M 93.66 50.8 93.66 10.72 22.3
24 KG/M 107 51 90 10.9 24.46
30 KG/M 107.95 60.33 107.95 12.3 30.1
Heavy Rail 38 KG/M 134 68 114 13 38.733
43 KG/M 140 70 114 14.5 44.653
45 KG/M 145 67 126 14.5 45.546
50 KG/M 152 70 132 15.5 51.514
60 KG/M 176 73 150 16.5 60.64
Crane Rail QU 70 120 70 120 28 52.8
QU 80 130 80 130 32 63.69
QU 100 150 100 150 38 88.96
QU 120 170 120 170 44 118.1

 

JIS E 1103/1101 Standard Steel Rail

 

Standard: JIS E 1103/1101
Size Dimension(mm) Weight
(kg/m)
Length(m)
Head Height Bottom Thickness
JIS 15KG 42.86 79.37 79.37 8.33 15.2 9-10
JIS 22KG 50.8 93.66 93.66 10.72 22.3 9-10
JIS 30A 60.33 107.95 107.95 12.3 30.1 9-10
JIS 37A 62.71 122.24 122.24 13.49 37.2 10-25
JIS 50N 65 153 127 15 50.4 10-25
CR 73 100 135 140 32 73.3 10-12
CR 100 120 150 155 39 100.2 10-12

 

DIN 13674-1-2003 Standard Steel Rail

 

Standard:DIN 536
Size Dimension(mm) Weight
(kg/m)
Length(m)
Head Height Bottom Thickness
A55 55 65 150 31 31.8 10-12
A55 65 75 175 38 43.1
A75 75 85 200 45 56.2
A100 100 95 200 60 74.3
A120 120 105 200 72 100

 

UIC 860 Standard Steel Rail

 

Standard: UIC860
Size Dimension(mm) Weight
(kg/m)
Length(m)
Head Height Bottom Thickness
UIC50 70 152 125 15 50.46 12-25
UIC54 70 159 140 16 54.43
UIC60 74.3 172 150 16.5 60.21

 

BS11:1985 Standard Steel Rail

 

Standard: BS11:1985
Size Dimension(mm) Weight
(kg/m)
Length(m)
Head Height Bottom Thickness
50 O 52.39 100.01 100.01 10.32 24.833 6-18
60 A 57.15 114.3 109.54 11.11 30.618
75 A 61.91 128.59 114.3 12.7 37.455 8-25
75 R 61.91 128.59 122.24 13.1 37.041
80 A 63.5 133.35 117.47 13.1 39.761
80 R 63.5 133.35 127 13.49 39.674
90 A 66.67 142.88 127 13.89 45.099
100 A 69.85 152.4 133.35 15.08 50.182
113 A 69.85 158.75 139.7 20 56.398

 

American Standard Steel Rail

 

ASTM standard, AREMA standard
Size Dimension(mm) Weight
(kg/m)
Length(m)
Head Height Foot Thickness
ASCE 25 38.1 69.85 69.85 7.54 12.4 6-12
ASCE 30 42.86 79.38 79.38 8.33 14.88
ASCE 40 47.62 88.9 88.9 9.92 19.84
ASCE 60 60.32 107.95 107.95 12.3 29.76
ASCE 75 62.71 122.24 122.24 13.49 37.2 12-25
ASCE 85 65.09 131.76 131.76 14.29 42.17
ASCE 90 69.09 130.18 142.88 14.29 44.65
ASCE 115 69.06 139.7 168.28 15.88 56.9
ASCE 136 74.61 152.4 185.74 17.46 67.41
ASCE 175 109.86 152.4 152.4 38.1 86.8


Rail Manufacture

 

The steel used for the manufacture of rails is made by the open hearth or duplex process and should not have a wide variation in its chemical composition. There are essentially four stages of rail manufacturing.

 

steel rail

 

(a) Steel manufacturing process using a basic oxygen/electric arc furnace, including argon rinsing and degassing

 

(b) Continuous casting of blooms

 

(c) Rail rolling process including controlled cooling

 

(d) Rail finishing including eddy current testing, ultrasonic testing, and finishing

 

Since 2008, GNEE RAIL has been supplying steel rails of different grades for more than 18 years, steel rails from GNEE is highly recommened in China and abroad.Wtih cutting edge equipment, GNEE produces high quality steel rails that meet with requirements of most countries. Standard rail, head hardened rail, heavy rail,light rail,crane rail and other types are all available here, as one of the China main rail supplier, GNEE RAIL has been working on supplying economical green railway products all over the world.

 

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