What type of steel is used in rail tracks?

Jan 21, 2026

Steel rail is a hot-rolled steel profile with a standardized cross-section consisting of the rail head, web, and base, designed to guide wheels, bear repeated vertical and lateral loads, and transmit stresses safely into sleepers and the track foundation. It is the primary load-bearing element of railway track systems and industrial rail systems, and its material selection directly determines safety, wear resistance, and service life. Modern rail tracks rely on specially engineered rail steels rather than ordinary structural steel.

 

What type of steel is used in rail tracks?

 

Rail tracks are mainly manufactured from high-carbon, high-manganese carbon steel or low-alloy steel, designed to achieve high strength, good toughness, and excellent wear resistance. The most widely used grades include U71Mn and U75V in GB standards, R260 and R350HT in EN standards, and 900A in AREMA standards. These steels contain controlled levels of carbon to improve hardness and manganese to enhance strength and fatigue resistance, while trace alloying elements such as vanadium or chromium may be added for further performance improvement in heavy-duty applications.

 

Typical rail steel grades under major international standards:

 

heavy rail

 

Standard System Steel Grade Metallurgical Type Typical Application
GB (China) U71Mn High-carbon Mn steel Passenger and freight mixed traffic
GB (China) U75V Carbon-Mn steel with vanadium Heavy haul and crane rails
EN 13674-1 (Europe) R260 Carbon pearlitic steel Conventional railway lines
EN 13674-1 (Europe) R350HT Heat-treated pearlitic steel Heavy haul and high-speed lines
AREMA (USA) 900A High-strength carbon steel North American freight corridors
JIS (Japan) JIS E1101 Carbon–manganese steel Mainline railway networks

 

As a professional rail fastener supplier, GNEE RAIL can provide different standard steel rail such as GB,American, BS, UIC, DIN, JIS, Australian and South Africa which used in railway lines, cranes and coal mining.

 

Chinese Standard steel Rail

 

Classification Height(mm) Head (mm) Bottom (mm) Thick(mm) Weight (kg/m)
Light Rail 8 KG/M 65 25 54 7 8.42
9 KG/M 63.5 32.1 63.5 5.9 8.94
12 KG/M 69.85 38.1 69.85 7.54 12.2
15 KG/M 79.37 42.86 79.37 8.33 15.2
18 KG/M 80 40 80 10 18.06
22 KG/M 93.66 50.8 93.66 10.72 22.3
24 KG/M 107 51 90 10.9 24.46
30 KG/M 107.95 60.33 107.95 12.3 30.1
Heavy Rail 38 KG/M 134 68 114 13 38.733
43 KG/M 140 70 114 14.5 44.653
45 KG/M 145 67 126 14.5 45.546
50 KG/M 152 70 132 15.5 51.514
60 KG/M 176 73 150 16.5 60.64
Crane Rail QU 70 120 70 120 28 52.8
QU 80 130 80 130 32 63.69
QU 100 150 100 150 38 88.96
QU 120 170 120 170 44 118.1

 

JIS E 1103/1101 Standard Steel Rail

 

Standard: JIS E 1103/1101
Size Dimension(mm) Weight
(kg/m)
Length(m)
Head Height Bottom Thickness
JIS 15KG 42.86 79.37 79.37 8.33 15.2 9-10
JIS 22KG 50.8 93.66 93.66 10.72 22.3 9-10
JIS 30A 60.33 107.95 107.95 12.3 30.1 9-10
JIS 37A 62.71 122.24 122.24 13.49 37.2 10-25
JIS 50N 65 153 127 15 50.4 10-25
CR 73 100 135 140 32 73.3 10-12
CR 100 120 150 155 39 100.2 10-12

 

Australian 1085 Standard Steel Rail

 

Standard: AS 1085
Size Dimension(mm) Weight
(kg/m)
Length(m)
Head Height Bottom Thickness
31KG 63.5 117.5 108 11.5 31.5 8-25
47KG 70 141.3 127 14.3 46.5
50KG 70 154 127 15 50.8
60KG 70 170 146 16.5 61
68KG 73.4 186 152 17.5 67.6
73KG 70 157 146 32 73.63
86KG 102 102 165 84.11 85.5
89KG 102 114 178 51 89.81

 

DIN 13674-1-2003 Standard Steel Rail

 

Standard:DIN 536
Size Dimension(mm) Weight
(kg/m)
Length(m)
Head Height Bottom Thickness
A55 55 65 150 31 31.8 10-12
A55 65 75 175 38 43.1
A75 75 85 200 45 56.2
A100 100 95 200 60 74.3
A120 120 105 200 72 100

 

Why Are High-Carbon and Alloyed Steels Necessary for Rail Tracks?

 

At the wheel–rail interface, contact stresses are extremely high and repeated continuously, which can cause surface wear, plastic deformation, and rolling contact fatigue if the steel is not sufficiently hard and strong. High carbon content increases hardness and wear resistance, while manganese improves strength and hardenability, allowing the rail head to maintain structural integrity after controlled cooling or head-hardening treatment. In higher-grade rails, micro-alloying elements such as vanadium may be added to refine grain structure and improve fatigue performance.

 

light rail

 

For heavily loaded freight lines and crane runways, rails must also resist strong impact loads and lateral forces. In such cases, GNEE RAIL DIN536 crane rails (A65–A150) and QU crane rails (QU70–QU120) are commonly manufactured from U71Mn or U75V steel, providing higher hardness and longer service life compared with standard railway rails. For railway mainlines, GNEE RAIL supplies grades such as U71Mn, U75V, R260, R350HT, and 900A, ensuring compatibility with different axle loads, traffic density, and maintenance strategies.

 

Grade Standard / Region Typical Composition (wt%)
R260 EN 13674-1 (Europe) C: 0.67–0.80, Mn: 0.90–1.20, Si: ≤0.50
R350HT EN 13674-1 (Europe) C: 0.75–0.85, Mn: 0.80–1.20, Cr: 0.20–0.50
Grade 260 AREMA (North America) C: ~0.77, Mn: ~1.0–1.2, Si: ~0.2
Grade 350 AREMA + Mill Specs (USA/Canada) C: 0.78–0.83, Mn: 0.90–1.20, Cr: 0.2–0.6, + V/Nb (microalloyed)
BH Rail (Bainitic) JIS E 1101 (Japan), adopted in EU/India C: 0.65–0.80, Mn: 1.0–1.4, Cr/Mo/Ni (optional, mill-specific)
U71Mn GB/T 2585 (China) C: 0.65–0.77, Mn: 1.10–1.40, Si: 0.15–0.35
U75V GB/T 2585 (China) C: 0.67–0.77, Mn: 0.70–1.00, V: 0.04–0.12

 

Selecting the correct rail steel involves not only choosing a grade but also matching it with profile type, fastening stiffness, and environmental conditions. GNEE RAIL supports projects with professional rail selection based on axle load, wheel pressure, traffic frequency, and operating environment, supplying rails that comply with GB, EN, UIC, DIN, AREMA/ASCE, JIS, and AS standards. In addition to standard products, GNEE RAIL offers customized rail solutions, including special chemical composition control and controlled cooling processes to optimize hardness–toughness balance for demanding service conditions.

 

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